MATERIALS PREPARATION · VIRTUAL LAB · ABOUT 20–30 MIN

From sample to micrograph.

Keep the question. Follow the evidence.

New to preparation? Start with Before the Image →

Opening the preparation workbench… The workflow outline and sources below remain available.

Workflow outline & learning goals

Begin with the Before the Image foundation lesson if sample preparation is new to you. This workflow teaches decisions and inspection. Use your facility’s procedures for real preparation.

  1. Select a region

    A section reveals only the features it intersects. Keep the sampling direction and location with the image. Changing the camera changes your view, not the section.

  2. Support the specimen

    Mounting can help retain fragile edges. Its suitability depends on the material and examination. Cleaning and drying before mounting help avoid a poor specimen–resin interface. The support example here is schematic; it does not predict resin shrinkage or specimen strength.

  3. Work the surface

    Cleaning removes the illustrated loose residue; it does not repair a scratch or replace a lost particle. Finer preparation addresses earlier surface damage. This model illustrates possible outcomes at a nominal plane; it does not calculate removal depth, real processing time or a material-specific recipe.

  4. Inspect the evidence

    Dark cavities can be original pores or sites of particle loss. Residue can hide details. The original structure is known only because this is a constructed specimen; a real investigation needs preparation records and additional evidence.

  5. Choose the examination

    A polished bulk cross-section can support suitable reflected-light or SEM work, but it is not an electron-transparent TEM specimen. An original surface-roughness question needs an intact surface. Instrument-specific checks still apply.

The sequence is compact: select a section; clean and support it; grind; clean and inspect; fine-grind; clean and inspect; polish; clean and inspect. Actual methods vary by material and question.

Model limits & sources

The original specimen is a synthetic 100 × 80 × 60 µm metal volume. XY, XZ and YZ sections are exact intersections with its fixed ellipsoidal pores and particles. Rotating the camera never changes the selected plane. Images are geometric inspection illustrations, not simulated detector intensities or acquired micrographs.

Preparation stages illustrate surface effects at the nominal section plane. Removed thickness, processing time, heat, chemistry and artifact probabilities are not predicted. A constructed particle-loss outcome remains lost on that virtual specimen. Real grinding can remove a damaged layer and expose a deeper plane; that progression is outside this fixed-plane model. A new specimen represents a virtual replicate, not physical reversal. Edge support and surface marks are qualitative examples; a numerical area describes only this field, not bulk porosity.

Inspect the face

Start a new virtual specimen?

The current process will start again. Your saved checkpoints and interpretation note are kept. This is a new virtual replicate, not an undo of real preparation.